📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Packaging Solutions › Sub-Category 02

High-Speed
Bottling
Production Lines

Complete turnkey high-speed bottling lines — mono-bloc rinser-filler-cappers for water, juice, edible oil, CSD and pharma — engineered for African markets across PET, glass, HDPE and jerrycan formats from 1,000 to 30,000 bottles per hour.

Get a Quote → ⬇ Download Brochure
1k–30k BPH
Bottles per Hour
4+
Bottle Materials
0.5%
Fill Accuracy (±)
Hot & Cold
Fill Modes
Bottling Line
Bottling Line
Servo · Hygienic · Trained
⚡
Servo DrivePrecision & speed
🏆
ISO 9001Quality certified
🛡️
SS304/316Food & pharma
🚢
CIF DeliveryTo any African port
How It Works

The Workflow — Step by Step

From empty bottle infeed to filled, capped and quality-inspected bottles — a fully integrated 6-stage process supporting water, juice, oil, CSD and pharma.

Bottle Infeed
1

Bottle Infeed

PET via air conveyor or unscrambler; glass via belt conveyor — synchronised to mono-bloc filler speed

Rinsing
2

Rinsing

Rotary rinser inverts each bottle and sprays purified water, ionised air or sterile water to remove dust and microbes

Filling
3

Filling

Gravity (water), volumetric (juice), level (oil), pressure isobaric (CSD) or hot-fill — choose by product viscosity & foaming

Capping
4

Capping

Servo-driven cappers torque ROPP, screw, snap or PCO caps to a precise repeatable torque — leak-proof, tamper-evident

Conveying & Cooling
5

Conveying & Cooling

Bottle conveyor with optional cooling tunnel (hot-fill) takes bottles to labelling and downstream packaging

Inspection & Discharge
6

Inspection & Discharge

Empty/under-fill rejector, vision inspection of cap; bottles discharge to labeler, shrink wrapper, cartonner & palletiser

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora Bottling Line

Our turnkey bottling line covers the complete sequence from empty bottle infeed to filled, capped, leak-tested bottles ready for labelling. We supply mono-bloc rinser-filler-cappers integrated and pre-tested with your product samples.

All product-contact parts are food-grade SS304 (water/juice/oil) or SS316 (pharma). Equipment is pre-assembled and trial-run at our partner facility before container shipment to Africa, where our engineers handle erection, electrical commissioning and operator training.

  • 📥Bottle unscrambler / air conveyor / belt infeed
  • 💦Rotary rinser (water / sterile water / ionised air)
  • ⚖️Mono-bloc filler — gravity / volumetric / level / pressure / hot-fill
  • 🎯Servo capper — ROPP / screw / snap / spout / push-on
  • 🔥Induction sealer (optional, foil tamper-evidence)
  • 🌡️Cooling tunnel (hot-fill) or warming tunnel (CSD)
  • ⚡Main MCC, PLC + HMI line control
  • 📦Empty/over-fill rejector + cap inspection vision
⚙️Mechanical Specifications
Speed Range1,000 – 30,000 BPH
Bottle Volume100 ml – 5 L (water up to 20 L)
Bottle MaterialPET, glass, HDPE, jerrycan
Fill Accuracy≤ ±0.5%
Capping TorqueServo-controlled, recipe based
⚡Electrical & Utility Requirements
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load12 – 80 kW (line dependent)
Compressed Air6–8 bar (oil-free, food grade)
Water (Rinser)0.5 – 2 m³/h
Generator CompatibleYes — fully compatible
🏗️Civil & Infrastructure
Line Footprint6 × 4 m up to 18 × 8 m
Operating HeightAdjustable 850 – 1,000 mm
Cleanroom OptionYes (pharma / dairy)
Layout DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Leads the African Packaging Market

Multi-Format Bottling

One line, multiple bottle formats — PET, glass, HDPE and jerrycan — with quick-change neck handling and centring guides for fast SKU switching.

Multi-Filler Technology

Choose gravity, volumetric, level, pressure isobaric or hot-fill — engineered around your product (water, juice, oil, CSD) for fill accuracy and foam control.

Servo Capping & Torque

Servo-driven capping heads apply precise repeatable torque on every bottle — eliminating leaks, cross-threading and tamper-band damage.

Hygienic CIP/SIP Design

SS304/SS316 contact parts, CIP/SIP-ready piping and IP65 protection — meeting HACCP, FSSC, BRC and pharma cGMP standards.

Energy-Efficient Mono-Bloc

Single-frame rinser-filler-capper reduces footprint, transmission losses and bottle handling — lowering energy per bottle vs. discrete machines.

Local Spares & AMC

Wear parts (star wheels, gripper jaws, capping heads) standardised & stocked locally through Vezora Spare Parts. AMC ensures planned PMs & minimal downtime.

Machine Range & Speeds

Choose the Right Configuration

Speed Machine Type Power Required Footprint Best For Tag
1,000 BPHCompact Mono-Bloc8–12 kW6 × 4 mStartup brands, demosEntry
3,000 BPHSemi-Auto Bottling18–24 kW8 × 5 mSmall commercial brandsStarter
6,000 BPHAuto Bottling Line32–42 kW10 × 6 mRegional water / juicePopular
12,000 BPHIndustrial Mono-Bloc55–75 kW12 × 7 mNational brands & CSDsPopular
20,000 BPHFull Auto Mega Line90–120 kW15 × 8 mMega brands & exportIndustrial
30,000 BPHComplete Bottling Complex140–180 kW18 × 8 m+Multi-format mega linesEnterprise

* BPH measured at 500 ml format. Larger formats (5 L, jerrycan) run at lower BPH. Hot-fill and CSD lines have separate engineering parameters.

Bottle Formats & Products Your Line Can Run

A single Vezora bottling line can switch between water, juice, oil, CSD and pharma — across PET, glass, HDPE and jerrycan formats — capturing every retail and B2B segment.

PET Water

250 ml – 5 L PET water — cold-fill gravity filler, ROPP / screw caps.

Cold-FillWater Line
Juice / Hot-Fill

250 ml – 2 L PET juice / nectar — hot-fill at 90°C, foil seal & ROPP cap.

Hot-FillJuice Line
Edible Oil

500 ml – 20 L PET / jerrycan — level filler, induction seal, screw cap.

VariableOil Line
CSD / Carbonated

250 – 600 ml CSD — pressure isobaric filler, crown / PCO cap.

PressureCSD Line
Pharma / Dairy

Pharma syrups, oral liquids, dairy cup-fillers — cleanroom-ready cGMP.

AsepticPharma Line
Applications & Industries

Who Uses Our Bottling Lines?

From startup water brands to mega CSD bottlers and pharma manufacturers — our bottling lines serve every segment of the African beverage and liquid-product industry.

💧
Bottled Water Brands Mineral and purified bottled water in PET 250 ml–5 L & 20 L jerrycan — full water treatment train + bottling + shrink-wrap line-end.
🧃
Juice & Beverage Producers Hot-fill juice, nectar, RTD tea/coffee and flavoured drinks in PET, glass and aseptic carton — for retail brands and HORECA.
🛢️
Edible Oil Refiners Refined sunflower, soya, palm, groundnut oil bottling in PET 500 ml – 5 L and jerrycan 20 L — level filler with foam control.
🥤
CSD & Carbonated Bottlers Cola, citrus, lemon-lime and tonic CSD lines — isobaric pressure fillers, crown & PCO cappers for franchise bottlers.
💊
Pharma & Dairy Oral liquids, syrups, suspensions, dairy & yogurt — cleanroom-ready cGMP-compliant production with batch traceability.
🧴
Personal Care & Chemicals Shampoo, lotion, hand sanitiser, detergent and lubricant bottling in PET / HDPE — anti-static and chemical-resistant builds.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailablePlanned PMs & uptime

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
HACCP / FSSC 22000Food & beverage safety
cGMP ReadyPharma options

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Trial6–12 Weeks
Shipping to Africa3–5 Weeks
Installation & Training1–3 Weeks
Total: Ready to Run3–5 Months
Request a Quote

Get a Free, Detailed Bottling Line Proposal Within 48 Hours

Tell us your product, bottle size, target BPH and country — our packaging engineering team will prepare a full techno-commercial proposal including filler selection, line layout and CIF pricing.

  • ✅No obligation, no cost — just a detailed proposal
  • ⚡Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & product type
  • 🔧Includes installation, commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs
📞 +91 78695 10053 (India — WhatsApp) 📞 +91 95886 90930 (India — WhatsApp) ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com

Bottling Line Enquiry Form

Fill in your details and we'll get back to you within 48 hours with a full proposal.

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🔒 Your information is confidential. We will never share your details with third parties.

Explore More

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Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan

Frequently Asked Questions — Water Bottling Plant Machinery for Africa

Common questions about complete bottling line exports to Africa.

What does a complete bottling line include?

Our bottling lines include PET bottle blowing, filling, capping, labelling and shrink wrapping machinery for a fully automated production line.

Which African countries do you export bottling lines to?

We export water and beverage bottling lines to Nigeria, Kenya, Ghana, Tanzania, Zambia, Uganda and other African markets.

Can bottling lines be used for products other than water?

Yes. Our bottling lines can be configured for water, juice, edible oil and other liquid products.

What output capacity do your bottling lines offer?

We supply bottling lines ranging from small-scale operations to high-speed lines producing thousands of bottles per hour.

Do you provide turnkey installation?

Yes. We handle equipment supply, shipping, installation, commissioning and operator training end-to-end.

How do I get a quote for a bottling line?

Contact us with your required bottle size and output capacity via WhatsApp for a detailed quotation.

WhatsApp Chat on WhatsAppReply within minutes