📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Packaging Solutions › Sub-Category 01

Automatic Pouch
Filling &
Sealing Machines

Fully automatic vertical (VFFS), horizontal (HFFS) and pre-made pouch filling and sealing machines — for powder, granule, liquid, paste, spice, snack and pharma applications. Engineered for African production lines and multi-format flexibility.

Request a Free Quote → Key Features
30–250/min
Pouches per Minute
4+
Filler Types Supported
0.5%
Fill Accuracy (±)
8+
Pouch Formats
Pouch Filling Machine
Pouch Filling Machine
Installed · Trained · Supported
⚡
Servo DrivePrecision & speed
🏆
ISO 9001Quality certified
🛡️
SS304Food-grade contact
🚢
CIF DeliveryTo any African port
How It Works

The Pouch Filling Workflow — Step by Step

From film roll or premade pouch magazine to packed, sealed and date-coded retail-ready pouches — a fully integrated 6-stage process supporting powder, granule, liquid and paste products.

Pouch Loading
1

Pouch Loading

Premade pouches loaded from magazine OR film roll mounted on VFFS/HFFS unwinder; print registration sensor aligns the web

Pouch Opening
2

Pouch Opening

Vacuum suction cups open the pouch mouth (premade) or a forming collar shapes the film into a tube (VFFS / HFFS)

Weighing & Filling
3

Weighing & Filling

Multihead weigher (granule/snack) / auger (powder) / piston (liquid/paste) / cup (free-flow) doses the exact charge into each pouch

Heat Sealing
4

Heat Sealing

Servo-controlled heat-seal jaws apply temperature, dwell time and pressure to create a leak-proof, MAP/N₂-flush capable seal

Cutting & Date Coding
5

Cutting & Date Coding

Cut-off knife separates individual pouches; ink-jet or thermal-transfer printer applies batch, date & lot codes

Discharge & Collection
6

Discharge & Collection

Finished pouches discharge to conveyor belt, checkweigher, metal detector and cartonner / case-packer downstream

Technical Overview

Machine Specifications & Engineering Details

What's Included in a Vezora Pouch Filling Line

Our turnkey pouch line covers the complete packaging step — from film roll or pouch magazine to packed cartons. We supply VFFS (vertical), HFFS (horizontal), pre-made pouch, stand-up pouch, spout pouch and sachet machines, integrated with the right filler for your product.

All product-contact parts are food-grade SS304 stainless steel. Equipment is pre-assembled and trial-run with your product samples at our partner facility before container shipment to Africa, where our engineers handle installation and operator training.

  • 📦VFFS / HFFS / pre-made pouch base machine
  • ⚖️Multihead weigher (10/14 head) for granule & snack
  • 🌪️Auger filler for powder & spice products
  • 💧Piston / pump filler for liquid, sauce, paste
  • 🌡️Servo heat-seal jaws + tear-notch + euro-slot punch
  • 🖨️Ink-jet or thermal-transfer date / batch coder
  • 🌬️Optional MAP / N₂ flush for shelf-life extension
  • 📤Discharge belt + checkweigher + metal detector
⚙️Mechanical Specifications
Speed Range30 – 250 pouches/min
Pouch Width60 – 320 mm
Pouch Height80 – 380 mm
Fill Volume2 g – 5 kg per pouch
Fill Accuracy≤ ±0.5%
⚡Electrical & Utility Requirements
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load6 – 18 kW
Compressed Air6 bar (oil-free)
Air Consumption350 – 800 NL/min
Generator CompatibleYes — fully compatible
🏗️Civil & Infrastructure
Machine Footprint2.0 × 1.4 m (compact) up to 5.5 × 2.2 m (full line)
Operating HeightAdjustable 850 – 950 mm
Hopper Capacity30 – 100 L (filler dependent)
Machine DrawingsIncluded in package
Key Features & Benefits

Why Vezora Pouch Lines Lead the African Market

Multi-Product Flexibility

One platform handles powder, granule, liquid, paste, snack and spice — switching product within minutes by changing the filler module and recipe parameters.

Servo Heat Sealing

Precision servo-driven heat-seal jaws with independent temperature, dwell & pressure control deliver leak-proof seals on multilayer films, foil & biodegradable pouches.

High Fill Accuracy

Multihead weighers and servo augers achieve ≤ ±0.5% fill accuracy — minimising giveaway, meeting weight regulations and protecting margin on high-value products.

Quick Changeover

Tool-less change parts and recipe-based PLC presets reduce changeover between SKUs from hours to minutes — critical for contract packers running multiple brands.

Hygienic Stainless Design

SS304 contact parts, IP54/65 protection, CIP-ready filler heads and easy-clean architecture meet HACCP, BRC and pharma cGMP expectations.

Simple Maintenance

Standardised wear parts (jaws, knives, sensors, belts) stocked locally through Vezora Spare Parts. AMC contracts ensure planned PMs and minimised line downtime.

Machine Types & Speeds

Choose the Right Configuration for Your Production

Speed Machine Type Power Required Footprint Best For Tag
30 pouches/minCompact Sachet VFFS4–6 kW2.0 × 1.0 mSpice / sample sachetsEntry
60 pouches/minMid-Range VFFS6–8 kW2.5 × 1.4 mSnack & powder retailStarter
100 pouches/minAuto Pouch + Weigher10–14 kW3.5 × 1.8 mSnack brands, FMCGPopular
150 pouches/minHigh-Speed VFFS12–16 kW4.0 × 1.8 mIndustrial snack & spicePopular
200 pouches/minHFFS Pre-Made15–18 kW5.0 × 2.0 mStand-up pouches, premiumIndustrial
250+ pouches/minFull Auto Line18–25 kW5.5 × 2.2 m+National brands & exportEnterprise

* Speeds depend on pouch size, fill type and material. Liquid/paste filling typically runs at lower BPM than free-flow granule via multihead weigher.

Pouch Formats Your Line Can Produce

A single Vezora pouch line can produce multiple pouch formats with quick-change tooling — capturing every retail, foodservice and pharma segment from one footprint.

Stand-Up Pouches

Premium retail-shelf format with bottom gusset — for snacks, coffee, pet food, premium spices.

PremiumRetail Format
Pillow / Sachet Pouches

3-side or 4-side seal sachets for spices, sample packs, single-serve sauces, sticks.

CompactSingle-Serve
Liquid & Spout Pouches

Spout-fitted pouches for juice, water, ketchup, lubricants, hand sanitiser, baby food.

LiquidSpout-Ready
Powder & Spice Pouches

Heat-sealed multi-layer pouches for spices, milk powder, instant beverages, drink mixes.

PowderMulti-Layer
Window / Center-Seal

Transparent window or center-seal pouches for snack, dry fruit, cereals — premium retail look.

WindowShowcase
Applications & Industries

Who Uses Our Pouch Lines?

From cottage spice packers to multinational FMCG brands and pharma manufacturers — our pouch lines serve every segment of the African packaging value chain.

🌶️
Spice & Seasoning Brands Branded spice powders, masala blends and seasoning sticks in 5g–500g pouches and stand-up packs for retail and HORECA channels.
🥜
Snack & Confectionery Potato chips, plantain crisps, cassava chips, biscuits, chocolates and confectionery in pillow, stand-up and centre-seal pouches.
🥤
Liquid & Beverage Fruit juice, water, sauces, ketchup, oil and lubricants in spout-fitted pouches — competing with PET at lower cost.
💊
Pharma & Nutraceutical Tablets, capsules, ORS sachets, supplement powders & ointments in pharma-grade aluminium foil pouches with cGMP-compliant production.
🧴
Personal Care & Cosmetics Shampoo, hair oil, lotion, hand sanitiser sachets and stand-up pouches — sample sizes for retail trial & HORECA distribution.
🧼
Detergent & Home Care Detergent powder, dishwash liquid, fabric conditioner and cleaning sachets in heat-sealed multi-layer pouches.

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
HACCP / FSSC 22000Food safety system
cGMP ReadyPharma-grade options

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Trial Run6–10 Weeks
Shipping to Africa3–5 Weeks
Installation & Training1–2 Weeks
Total: Line Ready3–4 Months
Request a Quote

Get a Free, Detailed Pouch Line Proposal Within 48 Hours

Tell us your pouch format, fill type, target speed and country — our packaging engineering team will prepare a full techno-commercial proposal including filler selection, machine footprint, utilities and CIF pricing.

  • ✅No obligation, no cost — just a detailed proposal
  • ⚡Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country's conditions & product
  • 🔧Includes installation, commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs
📞 +91 78695 10053 (India — WhatsApp) 📞 +91 95886 90930 (India — WhatsApp) ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com

Pouch Filling Line Enquiry Form

Fill in your details and we'll get back to you within 48 hours with a full proposal.

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