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Mining, Drilling & Metal Processing › Sub-Category 07

Complete
Mineral Beneficiation
Plants & Circuits

End-to-end mineral processing circuits — washing, jigging, dense-media separation, magnetic separation, flotation, gravity concentration, leaching, dewatering and tailings management — for copper, iron ore, gold, manganese, chrome, bauxite, coal & industrial minerals across African mining.

Multi-Mineral
Cu / Fe / Au / Mn / Cr
80%+Recovery
Industry-leading rates
Wet/DryCircuits
Both options
TailingsManagement
Integrated
⚒️
Beneficiation Plant
Mobile · Heavy-Duty · Trained
Multi-StageRecovery optimisation
🏆
ISO 9001Quality certified
🛡️
80%+ RecIndustry-leading
🚢
CIF DeliveryTo any African port
How It Works

The Workflow — Step by Step

🪨

Crushing & Grinding

ROM ore crushed (jaw/cone) then ground in ball mill / SAG mill to liberation size — typically 75–200 µm for sulfide flotation

🌀

Classification (Hydrocyclones)

Slurry classified by particle size — undersize forwarded to concentration; oversize returned to grinding circuit (closed-circuit)

🧲

Concentration — Method by Mineral

Flotation (sulfides), magnetic separation (iron, chrome), gravity (gold, tin, tungsten), leaching (gold, copper oxide) — method matched to mineralogy

💧

Thickening & Dewatering

Concentrate thickened (high-rate thickener), then filtered (filter press / vacuum filter) to 8–10% moisture for transport & smelting

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Concentrate Despatch

Filter cake stored, weighed, sampled and despatched in bulk-bag, container or shipping bulk for smelter / export

♻️

Tailings Management

Tailings thickened / dewatered, sent to TSF (Tailings Storage Facility) or dry-stack tailings facility — environmental compliance & rehab

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora Beneficiation Plant

Our turnkey package covers the complete mineral beneficiation flowsheet — from grinding circuit through classification, concentration (method-specific), dewatering & tailings management — engineered as one integrated mass-balance & water-balance system with full lab QC equipment.

Equipment is pre-assembled, dimension-checked at our partner facility, then knocked-down & container-shipped to Africa where our engineers handle erection, piping, electrical commissioning, hot trial-runs with ore, and full operator training.

  • 🪨Grinding mill (ball / rod / SAG)
  • 🌀Hydrocyclone classifier & pumps
  • 🫧Flotation cells (mechanical / column)
  • 🧲Wet / dry magnetic separators
  • ⚖️Spirals, jigs, gravity tables
  • 💧High-rate thickener & clarifier
  • 🗜️Filter press / vacuum filter / horizontal belt filter
  • 🧪Lab QC equipment (assay, sizing, density)
⚙️Mechanical Specifications
Plant Throughput100 – 10,000+ TPH (ore)
Liberation Size45 – 250 µm (mineral dependent)
Concentrate GradeMineral / customer spec
Recovery Rate75 – 95% (mineral dependent)
Tailings Moisture65 – 85% (TSF) or 14–18% (dry stack)
Electrical & Utility
Power Supply380–415 V / 3Ph / 50 Hz (HV optional)
Connected Load2 – 50 MW (plant scale dependent)
Water Consumption2 – 8 m³/ton ore (with reclaim)
Reagent StorageBulk & day-tank dosing systems
Generator BackupCritical-load DG set recommended
🏗️Site & Infrastructure
Plant Footprint2,000 – 30,000 m² (capacity dependent)
Foundation LoadingHeavy — RC footings
Operating LevelsMulti-level (3–5 floors typical)
Civil & Structural DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Outperforms in Africa

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Mineral-Specific Flowsheet

No off-the-shelf flowsheet — every plant designed around your specific ore mineralogy, head grade, target concentrate & metallurgical recovery requirements.

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Modern Flotation Technology

Mechanical & column flotation cells — selective recovery of sulfide minerals (Cu, Pb, Zn, Mo) with reagent dosing optimisation & froth-camera control.

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Wet & Dry Magnetic Separation

Low & high intensity magnetic separators — for iron ore, chrome, manganese & coal beneficiation. Wet drum, WHIMS & rare-earth separators.

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Water Recovery & Reclaim

High-rate thickeners + thickener overflow recycled back to plant — reducing fresh water make-up to 0.5–1.5 m³/ton ore in semi-arid African sites.

♻️

Tailings Management

Conventional TSF, paste tailings or dry-stack tailings — environmental compliance with thickener + filter press for water recovery & smaller TSF footprint.

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Local Spares & Service

Mill liners, flotation impellers, pump impellers, filter cloths, magnetic separator parts — stocked locally through Vezora. AMC contracts & on-site teams.

Capacities & Range

Choose the Right Configuration for Your Operation

Capacity Type Power Footprint Best For Tag
100TPHPilot / Small-Scale250–400 kWPilot plants, R&DEntry
500TPHMid-Scale Beneficiation800–1,200 kWJunior minersStarter
1,500TPHIndustrial Plant1,800–2,500 kWCommercial miningPopular
3,000TPHLarge Industrial3,500–5,000 kWMajor mining operationPopular
6,000TPHMega Beneficiation8,000–12,000 kWTier-1 miningIndustrial
10,000+TPHMulti-Module Mega15,000–25,000 kWMega copper/iron oreEnterprise

* Throughputs are indicative. Capacity depends on ore type, head grade, target recovery, mineralogy & downstream process requirement.

Mineral Concentrates Your Plant Can Produce

A complete beneficiation plant produces the saleable mineral concentrate — feed for smelters, refineries or direct export — to international concentrate-grade specifications.

🟢
Copper Concentrate

Cu sulfide concentrate (chalcopyrite/bornite) — 25–32% Cu for smelter feed.

25–32%Cu Grade
Iron Ore Concentrate

Magnetite/hematite concentrate — 65–68% Fe for pellet feed / sinter.

65–68%Fe Grade
🥇
Gold Doré / Concentrate

Gold doré bars (CIL/Merrill-Crowe) or gold gravity concentrate (centrifugal).

Doré85–95% Au
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Manganese / Chrome

Mn concentrate 38–48%, Cr concentrate 42–48% — magnetic / gravity concentration.

38–48%Mn / Cr Grade
🪨
Industrial Minerals

Bauxite, baryte, fluorspar, talc, phosphate — beneficiated to industrial-grade purity.

IndustrialSpec Grade
Applications & Industries

Who Uses Our Mineral Beneficiation Plants?

From junior mining companies entering production to tier-1 majors expanding capacity — our beneficiation plants serve every African mining segment from the Copperbelt to the West African gold belt.

🟢
Copper Mining Sulfide flotation circuits for copper concentrate — Zambian Copperbelt, DRC cobalt-copper belt, Tanzania & Botswana.
🥇
Gold Mining Cyanide leach (CIL/CIP) circuits, gravity gold (Knelson/Falcon centrifugal) for hard-rock gold — Ghana, Tanzania, Mali, Burkina Faso.
Iron Ore Magnetic separation (LIMS/WHIMS), spirals & jigging for iron ore concentrate — Liberia, Sierra Leone, South Africa, Mauritania.
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Manganese / Chrome Gravity & magnetic concentration of Mn / Cr ore — South Africa (Bushveld), Ghana, Gabon.
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Industrial Minerals Bauxite (alumina production), phosphate (fertiliser), baryte, fluorspar — beneficiation to industrial-grade purity.
♻️
Coal Washing & Beneficiation Dense-media separation, jigging, gravity coal washing — for thermal & coking coal beneficiation in Mozambique & South Africa.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailableService teams across Africa

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
ISO 14001Environmental management
OHSAS 18001Occupational safety

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Testing10–16 Weeks
Shipping to Africa3–5 Weeks
Site Commissioning & Training2–4 Weeks
Total: Plant Operational5–7 Months
Request a Quote

Get a Free, Detailed Beneficiation Plant Proposal Within 48 Hours

Tell us your ore type, head grade, target concentrate spec & throughput — our metallurgical engineers will respond with flowsheet design, equipment list, mass-balance, water-balance & full CIF / on-site pricing within 48 hours.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & project type
  • 🔧Includes commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Beneficiation Plant Enquiry Form

Fill in your details and we'll respond within 48 hours with flowsheet & full proposal.

⬇ Download Brochure

🔒 Your information is confidential. We will never share your details with third parties.

Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan

Frequently Asked Questions — Mineral Beneficiation Plants for Africa

Common questions about mineral beneficiation equipment supply for African mining.

What is mineral beneficiation equipment used for?

Mineral beneficiation equipment separates and concentrates valuable minerals from ore, including flotation cells, magnetic separators and gravity concentrators.

Which African countries do you supply beneficiation equipment to?

We supply mineral beneficiation plants to Zambia, Ghana, Tanzania, DRC, South Africa and other African mining countries.

What minerals can beneficiation plants process?

Our beneficiation equipment is suited for gold, copper, iron ore and various industrial minerals.

Do you supply complete beneficiation plants?

Yes. We supply complete beneficiation plants including flotation cells, magnetic separators, gravity concentrators and related equipment.

What is the difference between flotation and gravity concentration?

Flotation separates minerals based on surface chemistry using air bubbles and chemicals, while gravity concentration separates based on density differences.

How do I get a quote for a beneficiation plant?

Contact us via WhatsApp with your ore type and required processing capacity for a detailed quotation.

WhatsApp Chat on WhatsAppReply within minutes