📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Mining, Drilling & Metal Processing › Sub-Category 02

Crushers, Mills
& Beneficiation
Equipment

Complete crushing, grinding & mineral-processing circuits — jaw, cone, impact, gyratory crushers, ball mills, vertical roller mills, vibrating screens, hydrocyclones & flotation cells — engineered for African ores & aggregates from 50 TPH up to 5,000 TPH.

50–5000TPH
Throughput Range
0.1–1500mm
Size Reduction Range
6+
Crusher Types Supplied
Wet/DryCircuits
Beneficiation Options
Crushing & Grinding Circuit
Mobile · Heavy-Duty · Trained
450 HP+High-torque drives
🏆
ISO 9001Quality certified
🛡️
Mn SteelWear-resistant liners
🚢
CIF DeliveryTo any African port
How It Works

The Workflow — Step by Step

Feed Hopper & Apron Feeder

ROM ore delivered to hopper; apron / grizzly feeder controls feed rate and removes fines ahead of primary crusher

Primary Crushing

Jaw crusher or gyratory reduces run-of-mine ore from 1,000 mm down to 150–250 mm product size

Secondary & Tertiary Crushing

Cone or impact crusher reduces to 20–40 mm; tertiary stage achieves 6–12 mm for ball-mill feed or aggregate spec

Vibrating Screening

Multi-deck vibrating screen classifies crushed product; oversized material recirculates for further reduction

Grinding (Ball / VRM)

Ball mill or vertical roller mill grinds to 75–150 µm liberation size; water added for wet grinding circuits

Classification & Concentration

Hydrocyclone classifies slurry; spiral, flotation or magnetic separation concentrates valuable mineral fraction

Why Vezora

Why African Miners Choose Vezora

From deep African ore-body knowledge to single-source turnkey delivery — six reasons our clients keep coming back for crushing and milling projects.

Deep African Mining Experience

Projects delivered across Zambia, Kenya, Ghana, Tanzania and more — our engineers understand African ore hardness, abrasion indices and site conditions first-hand.

Single-Source Turnkey Delivery

Crusher, mill, screen, conveyor, civil drawings, installation and commissioning from one supplier — no fragmented vendor coordination on your project site.

Indian Quality at Competitive Prices

ISO 9001 manufacturing, CE-marked equipment, metallurgically verified Mn steel liners — at Indian manufacturing costs 30–50% below European alternatives.

Critical Spares & AMC Programmes

Fast-wear parts (liners, jaw plates, screen meshes, mill balls) shipped with every order, plus Annual Maintenance Contracts with Vezora service teams across Africa.

Engineered to Site Geology & Ore Body

Every circuit is specified from your ore characterisation data — Bond Work Index, abrasion index, hardness — not generic catalogue selection.

Operator & Maintenance Training

On-site training for crusher operators, mill attendants and maintenance technicians during commissioning — your team is productive and safe from day one.

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora Crushing & Grinding Circuit

Our turnkey package covers the complete crushing-grinding-screening circuit — from ROM feeder through primary, secondary & tertiary crushing, to fine grinding mills and classification cyclones — engineered as one integrated mass-balance system.

Equipment is pre-assembled, dimension-checked and pre-wired at our partner facility before knocked-down container shipment to Africa, where our engineers handle erection, alignment, electrical commissioning and operator training.

  • 📥ROM hopper, apron / vibratory feeder
  • ⚙️Jaw / gyratory primary crusher
  • 🪨Cone / impact / VSI secondary & tertiary
  • 📊Multi-deck vibrating screens
  • 🔄Ball mill, rod mill or VRM grinder
  • 🌀Hydrocyclone classifier & pump
  • 🧲Magnetic separator / flotation cells (optional)
  • 🚚Belt conveyors interconnecting all stages
⚙️Mechanical Specifications
Throughput Range50 – 5,000 TPH
Feed Size (Primary)Up to 1,500 mm
Final Product Size0.075 – 250 mm
Crusher TypesJaw, cone, impact, VSI, gyratory
Mill TypesBall mill, rod mill, VRM, SAG mill
Electrical & Utility
Power Supply380–415 V / 3Ph / 50 Hz (HV optional)
Crusher Drive75 – 600 kW (size dependent)
Mill Drive250 – 5,000 kW
Water Consumption0.5 – 2 m³/ton (wet circuit)
Generator CompatibleYes — soft-start / VFD options
🏗️Site & Infrastructure
Plant Footprint800 – 8,000 m² (capacity dependent)
Foundation LoadingHeavy — RC footings required
Operating HeightMulti-level (up to 25 m)
Civil & Structural DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Outperforms in Africa

🌍

Engineered for African Ores

Hard rock granite, abrasive iron ore, sticky lateritic copper, blocky limestone — our crushers and mills are specified for the mineral hardness, abrasiveness and moisture profile of your specific ore body.

⚙️

High-Wear Mn Steel Liners

Manganese-steel jaw plates, cone-crusher mantles & bowl liners, mill shell liners — locally stocked through Vezora Spare Parts for rapid replacement, no production-stopping wait.

📊

Closed-Circuit Design

Tertiary crushers run in closed-circuit with vibrating screens — guaranteeing consistent product size with zero oversize, maximising downstream grinding efficiency.

Energy-Efficient Drives

VFDs on all major drives (crushers, mills, conveyors), soft starters on motors above 75 kW, regenerative braking on heavy fly-wheels — typically 20–30% lower kWh per ton.

🔄

Integrated Beneficiation Capability

Optional flotation cells, magnetic separators, gravity tables & thickeners — extend a crushing/grinding circuit into a complete beneficiation plant when needed.

🔧

Local Service & Wear Parts

Critical wear parts (liners, mantles, mill balls, screen panels) stocked locally through Vezora — AMC contracts ensure planned PMs and minimal downtime.

Capacities & Range

Choose the Right Configuration for Your Operation

Capacity Type Power Footprint Best For Tag
50–80TPHMobile Jaw + Cone185–250 kWQuarry / aggregatesEntry
100–150TPHStationary 2-Stage350–450 kWConstruction aggregatesStarter
200–350TPH3-Stage Crushing & Screening550–750 kWMining + aggregatesPopular
500–800TPHCrushing + Ball Mill Circuit900–1,400 kWMid-tier mineral processingPopular
1,000–2,000TPHIndustrial Beneficiation1,800–3,500 kWIndustrial mining operationIndustrial
3,000–5,000TPHMega Mineral Plant4,500–8,000 kWNational & export mineral plantsEnterprise

* Throughputs are indicative based on medium-hard ore. Final selection depends on ore hardness (Bond WI), feed size, target product spec and downstream beneficiation requirement.

Output Products & Mineral Applications

Crushing-grinding circuits feed every downstream mining process — from construction aggregates through industrial minerals to base & precious-metal beneficiation.

🪨
Construction Aggregates

Crushed stone for concrete, asphalt & road base — 0/40 mm, 6/14 mm, 14/20 mm graded.

AggregatesQuarry
🟢
Copper Concentrate Feed

Liberation grinding (75–150 µm) for sulfide flotation circuits.

CuFlotation Feed
Iron Ore Fines

Magnetite/hematite ground & classified for magnetic separation & pelletisation.

FeMagnetic Sep.
🥇
Gold Ore Grinding

Ball-mill grinding to ~75 µm for cyanidation / gravity / flotation circuits.

AuCyanide Leach
🪨
Industrial Minerals

Limestone, dolomite, gypsum, talc, baryte — crushed & classified to grade.

IndustrialMulti-Mineral
Applications & Industries

Who Uses Our Crushing & Grinding Plants?

From quarry operators producing road aggregates to copper concentrators on the Zambian Copperbelt — our crushing-grinding circuits power every mining and aggregate operation.

🪨
Quarry & Aggregate Producers Crushed stone for concrete, asphalt road base, railway ballast — fixed plants & mobile crusher trains for civil projects.
🟢
Copper / Sulfide Mining Primary, secondary, tertiary crushing & ball-mill grinding for copper sulfide flotation circuits — Zambia, DRC, Tanzania.
🥇
Gold Mining SAG mill, ball mill, cyanidation feed grinding for hard-rock gold operations — Ghana, Tanzania, Mali, Burkina Faso.
Iron Ore & Magnetite Crushing, screening & grinding for iron ore beneficiation, pellet feed preparation & sinter feed.
🏗️
Cement & Lime Limestone crushing, raw-meal grinding (vertical roller mill), clinker grinding for cement plants & lime calcining operations.
🌍
Industrial Minerals Manganese, chrome, bauxite, phosphate, baryte & talc crushing-grinding plants for mining & downstream processing.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailableService teams across Africa

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
Mn SteelHigh-wear liners
ATEXHazardous area options

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Testing10–16 Weeks
Shipping to Africa3–5 Weeks
Site Commissioning & Training2–4 Weeks
Total: Plant Operational5–7 Months
Request a Quote

Get a Free, Detailed Crushing & Grinding Plant Proposal Within 48 Hours

Tell us your ore type, throughput & final product size — our mineral processing engineers will respond with crushing/grinding circuit design, equipment list, mass balance and full CIF / on-site pricing within 48 hours.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & project type
  • 🔧Includes commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Crushing & Grinding Enquiry Form

Fill in your details and we'll respond within 48 hours with circuit design & full proposal.

⬇ Download Brochure

🔒 Your information is confidential. We will never share your details with third parties.

Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan

Frequently Asked Questions — Crushers & Mills for African Mining

Common questions about crusher and mill equipment supply for African mining operations.

What types of crushers does Vezora supply?

We supply jaw crushers, cone crushers, impact crushers, ball mills and rod mills for ore crushing and mineral processing.

Which African countries do you supply mining crushers to?

We supply crushing equipment to Zambia, Ghana, Tanzania, DRC, South Africa and other major African mining regions.

What is the difference between a jaw crusher and a cone crusher?

Jaw crushers perform primary crushing of large rocks, while cone crushers handle secondary and tertiary crushing to achieve finer particle sizes.

Do you supply complete crushing and screening plants?

Yes. We supply complete crushing circuits including crushers, screens, conveyors and feeders as an integrated plant.

What ore types can your crushers and mills process?

Our crushers and mills are suited for a wide range of ores including gold, copper, iron and industrial minerals.

How do I get a quote for crushing equipment?

Contact us via WhatsApp with your ore type and required throughput for a detailed quotation.

WhatsApp Chat on WhatsAppReply within minutes