Flat rolling mill plants — Hot Rolling Mills (HRM), Cold Rolling Mills (CRM), single-stand reversing mills, tandem mills, plate mills, skin-pass & temper mills — integrated with slab/coil reheating furnaces, cooling beds, coilers & pickling lines. From 30,000 TPA mini-flat mills to 500,000+ TPA fully-automated mega plants.
Cold slabs (150–250 mm thick) charged into pusher / walking-beam furnace, heated to 1,150–1,250°C ready for hot rolling
Heated slab passed through roughing mill stands — width & thickness reduced through 5–7 reversing passes to transfer-bar size
5–7 stand tandem hot finishing mill rolls transfer-bar to final HRC strip thickness with AGC (Automatic Gauge Control) & tension
Laminar cooling on run-out table cools strip to coiling temperature (550–700°C); down-coiler winds into HRC coil
HRC pickled in HCl to remove scale, then cold-rolled in tandem cold mill to final CRC gauge with controlled gauge & surface
CRC batch / continuous annealed for ductility, skin-pass mill flattens & surface-finishes; coils slit/packed/despatched
From right-sized flat mill engineering to roll re-grinding support after commissioning — six reasons African steel plants keep choosing Vezora.
Flat rolling mill projects delivered across Nigeria, Kenya, Zimbabwe, Egypt and more — our engineers understand local demand patterns, grid constraints and African civil conditions.
Reheating furnace, mill stands, coilers, pickling line, annealing, AGC controls, erection and commissioning — one supplier, one contract, no coordination gaps.
BIS/ISO certified mill equipment, hydraulic AGC, AC variable-speed drives — at Indian manufacturing costs 30–50% below equivalent European flat mill packages.
Work rolls, backup rolls, chocks, bearings and hydraulic spares stocked with every order. Annual Maintenance Contracts and roll re-grinding partnerships across Africa.
Mini-flat mills from 30,000 TPA sized for African construction & packaging demand — not over-specified mega-mill plants designed for European volumes.
On-site training for mill operators, process metallurgists, AGC technicians and maintenance crews during hot commissioning — production-ready from day one.
Our turnkey package covers the complete flat rolling line — from slab/coil reheating furnace through roughing & finishing tandem mills, run-out cooling, down-coilers, pickling lines, cold rolling mills, batch & continuous annealing, skin-pass mills and slitting/packing — including hydraulics, AGC, electrics & control system.
Equipment is pre-assembled, no-load tested at our partner facility, then knocked-down & container-shipped to Africa where our engineers handle erection, alignment, hot commissioning and operator training to design throughput.
Mid-size flat mills (30,000–250,000 TPA) sized for African construction, automotive, packaging & appliance demand — not over-spec'd European mega mills.
Recuperator-equipped slab furnaces recover waste heat — 30–40% lower fuel consumption per ton compared to traditional pusher furnaces.
Automatic Gauge Control (hydraulic AGC) plus closed-loop tension control on tandem stands — guaranteed strip thickness within ±1% across full coil length.
2-Hi reversing for plate, 4-Hi for HRC, 6-Hi for CRC, 20-Hi for special CRC — engineered to your specific product mix & thickness range.
Push-pull / continuous pickling lines + batch / continuous annealing — complete cold-mill chain delivers HRC → P&O → CRC → annealed → skin-pass.
Mill rolls, work rolls, back-up rolls, chocks, bearings & hydraulic spares stocked locally. Roll re-grinding service partnerships across major African mill regions.
| Capacity | Mill Type | Power | Footprint | Best For | Tag |
|---|---|---|---|---|---|
| 30,000 TPA | Single-Stand Reversing | 3–5 MW | ~3,500 m² | Small plate mill / specialty | Entry |
| 60,000 TPA | 2-Stand HRC Mill | 5–8 MW | ~6,000 m² | Regional HRC producer | Starter |
| 100,000 TPA | 3-Stand Hot Strip Mill | 8–12 MW | ~12,000 m² | Commercial flat-mill | Popular |
| 250,000 TPA | 5-Stand Tandem Hot Mill | 12–18 MW | ~24,000 m² | Integrated flat-mill | Popular |
| 400,000 TPA | Hot Mill + Cold Mill | 18–25 MW | ~40,000 m² | HRC + CRC integrated | Industrial |
| 500,000+ TPA | Mega Flat Steel Complex | 25–35 MW | ~70,000 m²+ | Integrated steel plant | Enterprise |
* TPA figures based on 7,200 operating hours/year. Final capacity depends on slab size, finished product mix, mill speed & gauge target.
A modern Vezora flat rolling mill produces multiple finished steel products — HRC, CRC, plates, sheets & strips — for construction, automotive, appliance, pipe & tubing industries.
Hot-rolled steel coils — 1.2–25 mm thickness, for pipe, tube, structural & further cold rolling.
Cold-rolled annealed steel — 0.15–3.0 mm, for automotive, appliance, drum, panel.
Hot-rolled plates 4–100 mm thick, up to 3,200 mm wide — shipbuilding, structural, pressure vessel.
Cut sheets, slit strips for further processing — galvanising, painting, deep-drawing.
Pickled & oiled, annealed CRC — premium surface for automotive & appliance.
From mini flat-mill plants serving local pipe & tubing makers, to integrated 500,000 TPA HRC + CRC complexes feeding automotive & appliance industries — flat rolling mills serve the broadest steel value chain.
Tell us your target capacity, finished product mix & site conditions — our rolling-mill engineers will respond with mill design, layout, mass-balance, electrical scope and full CIF / on-site pricing within 48 hours.
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Common questions about rolling mill equipment supply for African metal processing.
We supply TMT bar rolling mills, wire rod mills, section rolling mills and flat rolling mills for metal processing.
We supply rolling mill equipment to South Africa, Zambia, Nigeria, Ghana and other African metal processing countries.
Our rolling mills can produce TMT rebar, wire rods, structural sections and flat products (HRC, CRC, plates) depending on the mill configuration.
Yes. We supply complete rolling mill setups including reheating furnaces, rolling stands, cooling beds and finishing equipment.
TMT (Thermo-Mechanically Treated) bar mills produce high-strength reinforcement bars used extensively in construction.
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