📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Mining, Drilling & Metal Processing › Sub-Category 05

Foundry &
Casting
Equipment

Complete foundry & casting equipment — continuous casting machines (CCM) for billet/bloom/slab, sand-mould plants, no-bake plants, shell moulding, die casting, gravity die casting and centrifugal casting — for ferrous & non-ferrous foundries from 100 kg/h up to 50 TPH casting capacity.

100 kg/h–50 TPH
Casting Capacity
6+
Casting Methods
Ferrous+ Non-Ferrous
Multi-Metal Capable
Sand Recl.95%
Reclaim Rate
🏭
Foundry & Casting Plant
Mobile · Heavy-Duty · Trained
CCM/CCBContinuous casting
🏆
ISO 9001Quality certified
🛡️
Sand Recl.Up to 95% reclaim
🚢
CIF DeliveryTo any African port
How It Works

The Workflow — Step by Step

📐

Pattern / Mould Design

Pattern shop produces tooling — wood, plastic or metal patterns, core boxes & gating systems for required casting

📦

Mould Preparation

Sand mould (green / chemically-bonded) prepared in flask, or shell mould assembled / die mould loaded

🔥

Pouring (Tap from Furnace)

Liquid metal tapped from induction furnace into ladle, transported & poured into mould cavity at controlled speed

🌊

Cooling & Solidification

Casting allowed to solidify & cool — controlled rate to avoid hot-tear & shrinkage; sand cooled, die quenched

🔧

Knockout & Sand Reclamation

Castings shaken out from sand; sand reclaimed (mechanical/thermal) for re-use; die castings ejected automatically

Fettling, Finishing & QC

Risers cut, fettling & surface finishing, dimensional QC, NDT (UT/X-ray) — final inspection before despatch

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora Foundry Plant

Our turnkey foundry package covers all major casting routes — continuous casting machines (CCM) for billets/blooms, sand-mould plants (green / no-bake), shell moulding, die casting, centrifugal casting and gravity die casting — including tooling, sand-reclamation and pollution control.

Equipment is pre-assembled, no-load tested, then knocked-down & container-shipped to Africa where our engineers handle erection, pattern-shop setup, hot trial-pouring & foundry operator training.

  • 🔄Continuous Casting Machine (CCM) — billet / bloom / slab
  • 📦Green-sand mould plant (Disamatic / matchplate)
  • 🧪No-bake / chemically-bonded sand plant
  • 🔥Shell moulding plant
  • ⚙️Die casting machine (cold / hot chamber)
  • 🌀Centrifugal casting machine
  • ♻️Sand reclamation system (mechanical / thermal)
  • 🌫️Dust extraction & pollution control
⚙️Mechanical Specifications
Casting Capacity100 kg/h – 50 TPH
CCM Strands1, 2, 4, 6, 8 strand options
Billet / Bloom Sizes100×100 / 130×130 / 150×150 / 200×200 mm
Sand Mould Sizes450×450 mm up to 1,800×1,200 mm
Die Casting Force100 ton – 1,200 ton
Electrical & Utility
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load100 kW – 2 MW (capacity dependent)
Compressed Air6–8 bar (pattern strip, blow gun)
Cooling Water30 – 600 m³/h
Generator CompatibleYes — fully compatible
🏗️Site & Infrastructure
Plant Footprint500 – 5,000 m² (capacity dependent)
FoundationHeavy RC for moulding line, vibration isolation
Mould Bay HeightMin. 12 m for crane operation
Civil & Structural DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Outperforms in Africa

🌍

Multi-Method Capability

Sand, shell, no-bake, die, centrifugal & CCM in one supplier scope — choose the right method for each casting in your portfolio.

🔄

Continuous Casting Machines

Single-strand, twin, 4-strand and 6-strand CCMs — billet, bloom & slab casting from induction furnace tap. Integrated mini steel plant ready.

📦

Disamatic / Matchplate / No-Bake

Choose moulding method by casting weight, complexity & volume — Disamatic for high volume, no-bake for heavy/complex jobs.

♻️

Sand Reclamation (95% Reuse)

Mechanical & thermal sand reclamation systems recover 90–95% of used sand for re-use — major cost & environmental win.

⚙️

Die Casting (Cold & Hot Chamber)

Aluminium, zinc & brass die casting machines — cold chamber for Al, hot chamber for Zn — manual to fully-automated configurations.

🔧

Tooling, Patterns & QC

Pattern shop services, core boxes, gating system design & QC equipment (sand testing, spectrometer, NDT) — complete foundry capability.

Capacities & Range

Choose the Right Configuration for Your Operation

Capacity Type Power Footprint Best For Tag
100kg/hManual / Pilot Foundry30–50 kWPilot & specialty foundryEntry
500kg/hCompact No-Bake75–110 kWSmall commercial foundryStarter
2TPHDisamatic / High-Pressure250–350 kWAuto components, hardwarePopular
5TPHAuto Sand Plant + Reclamation450–600 kWIndustrial foundryPopular
10TPHCCM 4-Strand + Plant800–1,200 kWMini steel plant CCMIndustrial
20–50TPHMega Foundry / Steel CCM1,500–2,500 kWMega integrated foundry / steel millEnterprise

* Capacity depends on casting size, weight, complexity & cycle time. CCM throughput depends on number of strands & billet size.

Casting Methods Your Plant Can Run

A complete foundry serves multiple end-product segments — automotive, infrastructure, agriculture, plumbing, OEM & industrial parts — switching methods to suit each casting.

🔄
Continuous Cast Billets

Square / round / bloom & slab billets for downstream rolling — 100/130/150 mm sections.

CCMBillet
📦
Sand Castings

Manhole covers, gear blanks, pipes, pump bodies — green sand or no-bake.

SandBulk
🔥
Shell Castings

High-precision automotive & engineering parts — better surface than sand, lower cost than die.

ShellPremium
⚙️
Die Castings

Aluminium die-cast housings, motor frames, automotive parts — high volume, repeatable.

DieVolume
🌀
Centrifugal Castings

Pipes, bushings, sleeves, tubular castings — using centrifugal force for dense, defect-free castings.

CentrifugalTubular
Applications & Industries

Who Uses Our Foundry & Casting Plants?

From specialty manhole-cover foundries to mega integrated steel-plant CCMs — our foundry equipment serves every casting segment in African industry.

🏗️
Construction & Infrastructure Manhole covers, drain grates, gully tops, fire hydrants, post-tension anchors — high-volume sand castings for cities & utilities.
🚜
Agricultural Castings Plough shares, tractor parts, tiller blades, water-pump bodies, irrigation parts — durable cast-iron components for farming.
🏭
Industrial & OEM Foundries Engine blocks, gear boxes, pump bodies, valve bodies, machine-tool castings — engineering & OEM components.
🚗
Automotive Components Brake drums, brake discs, engine parts, transmission housings — die & sand castings for automotive industry.
🛢️
Pipe & Tubular Castings Cast iron pipes, ductile iron pipes, bushings, sleeves — centrifugal casting for pressurised pipe systems.
🏭
Mini Steel Plants (CCM) Continuous casting machines fed from induction furnace — converting liquid steel into billets for rolling mills.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailableService teams across Africa

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
IS 7283Foundry casting standards
ASTM A48 / A536Cast iron / SG iron grades

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Testing10–16 Weeks
Shipping to Africa3–5 Weeks
Site Commissioning & Training2–4 Weeks
Total: Plant Operational5–7 Months
Request a Quote

Get a Free, Detailed Foundry Plant Proposal Within 48 Hours

Tell us your casting types, daily output & metal — our foundry engineers will respond with method recommendation, equipment list, layout, sand reclamation scope and full CIF / on-site pricing within 48 hours.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & project type
  • 🔧Includes commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Foundry & Casting Enquiry Form

Fill in your details and we'll respond within 48 hours with foundry design & full proposal.

⬇ Download Brochure

🔒 Your information is confidential. We will never share your details with third parties.

Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan

Frequently Asked Questions — Foundry Equipment for Africa

Common questions about foundry and casting equipment supply for African metal processing.

What foundry equipment does Vezora supply?

We supply sand casting, die casting and investment casting equipment for iron, steel and non-ferrous metal foundries.

Which African countries do you supply foundry equipment to?

We supply foundry and casting equipment to South Africa, Zambia, Nigeria, Ghana and other African countries with active metal foundries.

What metals can your casting equipment handle?

Our foundry equipment is suited for iron, steel, aluminium, brass and other ferrous and non-ferrous metals.

Do you supply complete foundry setup including melting furnaces?

Yes. We supply complete foundry solutions including melting furnaces, casting equipment and finishing machinery.

What is the difference between sand casting and die casting?

Sand casting uses sand molds and suits low-volume, larger parts, while die casting uses reusable metal molds for high-volume precision parts production.

How do I get a quote for foundry equipment?

Contact us via WhatsApp with your metal type and production volume for a detailed quotation.

WhatsApp Chat on WhatsAppReply within minutes