📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Packaging Solutions › Sub-Category 02

Bottling, Capping
& Labeling
Production Lines

Complete turnkey bottling, capping and labeling lines — for water, juice, edible oil, CSD, pharma, dairy and sauces — supporting PET, glass, HDPE and jerrycan formats from 1,000 to 30,000 bottles per hour.

1k–30k BPH
Bottles per Hour
4+
Bottle Materials Supported
0.5%
Fill Accuracy (±)
Hot & Cold
Fill Modes
🍾
Bottling Line
Mono-Bloc · Servo · Trained
Servo DrivePrecision speed
🏆
ISO 9001Quality certified
🛡️
SS304/316Food & pharma
🚢
CIF DeliveryTo any African port
How It Works

The Bottling Workflow — Step by Step

From empty bottle infeed to palletised cases of finished, capped, labelled and coded product — a fully integrated 6-stage process supporting water, juice, oil, CSD and pharma.

📥

Bottle Infeed & Air Conveying

PET bottles fed via air conveyor or unscrambler; glass bottles via belt conveyor — synchronised to mono-bloc filler speed

💦

Rinsing

Rotary rinser inverts each bottle and sprays purified water, ionised air or sterile water to remove dust and microbes before filling

⚖️

Filling

Gravity filler (water), volumetric (juice), level filler (oil/CSD), hot-fill or cold-fill — choose by product viscosity, temperature & foaming behaviour

🎯

Capping & Sealing

Servo cappers torque ROPP, screw, snap, push-on or spout caps to a precise consistent torque — induction sealer optional for tamper evidence

🏷️

Labeling & Coding

Wet-glue, hot-melt, pressure-sensitive (PSL) or sleeve labelers; ink-jet or thermal-transfer date/batch coder applies lot information

📦

Inspection & Discharge

Empty/under-fill rejector, vision inspection of cap & label; bottles discharge to shrink wrapper, cartonner or palletiser downstream

Technical Overview

Line Specifications & Engineering Details

What's Included in a Vezora Bottling Line

Our turnkey package covers the complete bottling line — from bottle infeed (or blow-moulder integration) all the way to palletised cases. We supply mono-bloc rinser-filler-cappers, labelers, coders, shrink-wrappers and palletisers, integrated and pre-tested as one continuous line.

All product-contact parts are food-grade SS304/SS316. Equipment is pre-assembled, water/product trial-run at our partner facility before container shipment to Africa, where our engineers handle erection, electrical commissioning and operator training.

  • 📥Bottle unscrambler / air conveyor / belt infeed
  • 💦Rotary rinser (water / sterile water / ionised air)
  • ⚖️Mono-bloc filler — gravity / volumetric / pressure / hot-fill
  • 🎯Servo capper for ROPP / screw / snap / spout / push-on caps
  • 🔥Induction sealer (optional, for tamper-evident foil)
  • 🏷️Wet-glue / PSL / sleeve labeler with print registration
  • 🖨️Ink-jet or thermal-transfer date / batch / QR coder
  • 📦Shrink wrapper, cartonner & palletiser (line-end)
⚙️Mechanical Specifications
Speed Range1,000 – 30,000 BPH
Bottle Volume100 ml – 5 L (water up to 20 L)
Bottle MaterialPET, glass, HDPE, jerrycan
Fill Accuracy≤ ±0.5%
Capping TorqueServo-controlled (recipe based)
Electrical & Utility Requirements
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load12 – 80 kW (line dependent)
Compressed Air6–8 bar (oil-free, food grade)
Water (Rinser)0.5 – 2 m³/h
Generator CompatibleYes — fully compatible
🏗️Civil & Infrastructure
Line Footprint6 × 4 m (compact) up to 18 × 8 m (mega line)
Operating HeightAdjustable, ergonomic 850–1000 mm
Cleanroom OptionYes (pharma / dairy)
Layout DrawingsIncluded in package
Key Features & Benefits

Why Vezora Bottling Lines Lead the African Market

🍾

Multi-Format Bottling

One line, multiple bottle formats — PET, glass, HDPE and jerrycan — with quick-change neck handling, star wheels and centring guides for fast SKU switching.

⚖️

Multi-Filler Technology

Choose gravity, volumetric, level, pressure or hot-fill — engineered around your product (water, juice, oil, CSD, pharma) for fill accuracy and foam control.

🎯

Servo Capping & Torque Control

Servo-driven cappers apply precise, repeatable torque on every bottle — eliminating leaks, cross-threading and tamper-band damage on premium SKUs.

🛡️

Hygienic Cleanable Design

SS304/SS316 contact parts, CIP/SIP-ready piping, IP65 protection on washdown sections — meeting HACCP, FSSC, BRC and pharma cGMP.

Energy-Efficient Mono-Bloc

Single-frame rinser-filler-capper reduces footprint, transmission losses and bottle handling — lowering energy per bottle vs. discrete-machine layouts.

🔧

Local Spares & Service

Wear parts (star wheels, gripper jaws, capping heads, label rollers) standardised and stocked locally through Vezora Spare Parts. AMC ensures planned PMs & minimal downtime.

Machine Types & Speeds

Choose the Right Configuration for Your Production

Speed Line Type Power Required Footprint Best For Tag
1,000 BPHCompact Mono-Bloc8–12 kW6 × 4 mStartup brands, demosEntry
3,000 BPHSemi-Auto Bottling18–24 kW8 × 5 mSmall commercial brandsStarter
6,000 BPHAuto Bottling Line32–42 kW10 × 6 mRegional water / juice brandsPopular
12,000 BPHIndustrial Mono-Bloc55–75 kW12 × 7 mNational brands & CSDsPopular
20,000 BPHFull Auto Mega Line90–120 kW15 × 8 mMega brands & exportIndustrial
30,000 BPHComplete Bottling Complex140–180 kW18 × 8 m+National & multi-formatEnterprise

* BPH measured at 500 ml format. Larger formats (5 L, jerrycan) run at lower BPH. Hot-fill and CSD lines have separate engineering parameters.

Bottle Formats & Products Your Line Can Run

A single Vezora bottling line can switch between water, juice, oil, CSD and pharma — across PET, glass, HDPE and jerrycan formats — capturing every retail and B2B segment.

💧
PET Water Bottles

250 ml – 5 L PET water — cold-fill, gravity filler, ROPP / screw caps.

Cold-FillWater Line
🧃
Juice & Hot-Fill PET

250 ml – 2 L PET juice / nectar — hot-fill at 90°C, foil seal & ROPP cap.

Hot-FillJuice Line
🛢️
Edible Oil PET / Jerrycan

500 ml – 20 L oil — level filler, induction seal, screw cap.

VariableOil Line
🥤
Carbonated Soft Drinks

250 – 600 ml CSD — pressure isobaric filler, crown/PCO cap.

PressureCSD Line
💊
Pharma & Dairy Bottles

Pharma syrups, oral liquids, dairy & yogurt — cleanroom-ready.

AsepticPharma Line
Applications & Industries

Who Uses Our Bottling Lines?

From startup water brands to mega CSD bottlers and pharma manufacturers — our bottling lines serve every segment of the African beverage and liquid-product industry.

💧
Bottled Water Brands Mineral and purified bottled water in PET 250 ml–5 L & 20 L jerrycan — full water treatment train, mono-bloc rinser-filler-capper and shrink-wrap line-end.
🧃
Juice & Beverage Producers Hot-fill juice, nectar, RTD tea/coffee and flavoured drinks in PET, glass and aseptic carton — for retail brands and HORECA channels.
🛢️
Edible Oil Refiners Refined sunflower, soya, palm, groundnut oil bottling in PET 500 ml – 5 L and jerrycan 20 L — level filler with foam control and induction seal.
🥤
CSD & Carbonated Bottlers Cola, citrus, lemon-lime and tonic CSD lines — isobaric pressure fillers, crown & PCO cappers for franchise bottlers and regional brands.
💊
Pharma & Dairy Oral liquids, syrups, suspensions, dairy & yogurt cup-fillers — cleanroom-ready cGMP-compliant production with batch traceability.
🧴
Personal Care & Chemicals Shampoo, lotion, hand sanitiser, detergent, lubricant and chemical bottling in PET / HDPE — anti-static and chemical-resistant builds.

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
HACCP / FSSC 22000Food & beverage safety
cGMP ReadyPharma & dairy options

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Trial Run8–12 Weeks
Shipping to Africa3–5 Weeks
Installation & Training2–3 Weeks
Total: Line Ready4–5 Months
Request a Quote

Get a Free, Detailed Bottling Line Proposal Within 48 Hours

Tell us your product (water / juice / oil / CSD / pharma), bottle size, target BPH and country — our packaging engineering team will prepare a full techno-commercial proposal including filler selection, line layout, utilities and CIF pricing.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & product type
  • 🔧Includes installation, commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Bottling Line Enquiry Form

Fill in your details and we'll get back to you within 48 hours with a full proposal.

🔒 Your information is confidential. We will never share your details with third parties.

Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan
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